Not every mailer box is built to handle the weight, shape, or delivery demands of your specific product. That’s why we offer a full line of custom mailer boxes—each designed to solve a different business need with the right structure, closure, and visual impact. Whether you're shipping delicate items, delivering premium subscription kits, creating a gift-worthy unboxing experience, streamlining large-scale order fulfilment with fast and effortless assembly, or delivering with an eco-conscious brand voice and natural appeal, there's a box built to match that moment—functionally and visually.
We don’t just vary materials and sizes. We engineer for purpose. From secure kraft lock-ins to upscale magnetic closures, each format is backed by real systems—UV-cured CMYK printing for sharp branding, recyclable E-flute board for structural strength, and dieline-verified layout support to ensure what you approve is what your customer receives.
When your brand depends on presentation, protection, and precision, a standard shipping box just won’t cut it. Whether you’re launching a new product line, fulfilling high-volume ecommerce orders, or building a memorable unboxing experience for a subscription box, the last thing you want is packaging that underdelivers. Maybe you’ve struggled with flimsy materials, dull print quality, inconsistent sizing—or worse, a generic look that fails to reflect the brand you’ve worked so hard to build. In today’s fast-moving market, you need packaging that works as hard as your product does: visually sharp, structurally strong, cost-efficient to ship, and ready to scale.
That’s where our custom mailer boxes come in—a premium, brand-driven packaging solution designed for businesses that care about how they show up. We build our boxes using E-flute corrugated board, which strikes the perfect balance between sturdy protection and lightweight efficiency—ideal for safeguarding products in transit without driving up shipping costs. The dual white interior and exterior print surface creates a crisp foundation for full-colour visuals, while our UV-cured CMYK digital printing ensures bold, smudge-resistant graphics that stay sharp from warehouse to doorstep.
Our mailers aren’t just made to hold your products—they’re engineered to elevate your brand. Whether you’re shipping clothing, cosmetics, accessories, food kits, or luxury gifts, every inch of your box becomes a canvas for storytelling. Use your brand colours, logos, messaging, and textures across the inside and out for a layered unboxing experience that customers remember—and share. With 11 optimized sizes designed to align with USPS Tiered Shipping Rates, you can choose a snug, cost-effective fit that reduces void fill, saves on postage, and keeps your packaging looking professional. The result? Lower fulfillment costs, higher perceived value, and more repeat customers.
We make it easy to go from concept to production—without delays or confusion. Our online 3D design tool and pre-made templates let you customize your box with confidence, whether you’re a designer or a first-time buyer. Need extra guidance? We offer free layout support to help finalize your artwork, and our team is always ready to jump in with responsive answers and real solutions. Want to preview before you commit? You can order a printed proof, colour test, or blank sample to ensure everything looks and feels right before the full run.
Reliability is built into every step of our service. You can start with low minimums or even Quantity 1, giving you flexibility for small launches, client previews, or pre-sale promotions. And when you’re ready to scale, our streamlined production process ensures you get the same level of quality at higher volumes—no surprises. Orders ship in 5–10 business days, with expedited production available when timelines are tight. We’ve helped ecommerce brands, boutique retailers, DTC startups, and subscription services stay agile, look polished, and deliver on their promises—order after order.
We don’t just sell custom mailer boxes—we deliver brand-ready packaging that performs visually, structurally, and operationally. Backed by SFI-certified paper sourcing, 50%+ recycled content, and fully 100% recyclable construction, our boxes reflect not just what your product stands for—but what your company values. So whether you’re building loyalty through unforgettable unboxing or streamlining fulfillment with right-sized packaging, we’re here to make it happen—with clarity, speed, and standout quality every time..
They have been great partners. I have enjoyed their efficiencies and great customer services. Natasha Hill has been particularly efficient. Last but not least, my boxes are beautiful beyond what I've been expected. For sure I will re-order with this company. They got my trust.
I own a small business and wanted to customize my packaging, graphic experts supported me throughout the process and when I received the order it was just amazing and sizing was perfect. We recommend using Emenac Packaging Australia for your product's packaging if you want to standout from rest of the market.
The range of boxes offered at Emenac Packaging is indispensable to your packaging needs. They cater to all your packaging requirements in the most efficient, professional, expedite and creative manner. I highly recommend this packaging company for cost efficient, high quality and effective packaging solutions.
The custom business cards designed by Emenac Packaging were beyond our expectations. They were superbly designed in the most professional manner delivering our company’s information clearly and precisely. The design was awesome and classy. Their team co-operated with us at every step to ensure our participation. To whomever we gave our business card, they asked about the company who printed them due to their high quality and elegant design. Highly recommended by our company!
We owe a lot to Emenac Packaging for the success of our food chain. This packaging company catered to all our food packaging and delivery requirements in extremely professional, concerned and creative way at highly economical prices. Their range of food boxes Chinese boxes, pizza boxes and Chinese takeout boxes, made our work lot easier. Their sturdy, finest quality material and astounding designing left our customers mesmerized and they are now our loyal clients.
Their designs for packaging boxes are better and the whole production team knows what a customer is looking for. I received well designed and printed packaging for my new line of soap boxes.
Cereal Bar Boxes
Slimming Injections Boxes
Christmas Shipping Boxes
Tattoo Ink Boxes